water-soluble metalworking liquid
Water-soluble cutting fluid
Water soluble cutting fluid is a new generation of semi-synthetic micro emulsion water soluble cutting fluid which is composed of extreme pressure agent, rust inhibitor, mineral oil and various surfactants by scientific method.
Chinese name
Water-soluble cutting fluid
definition
A new generation of semi-synthetic microemulsion water soluble cutting fluid
divide
Mainly mineral oil, fatty acids
Sexual performance
Free of sodium nitrite and chloride
Group into
Emulsion: it, emulsifier, rust inhibitor
introduction
Water-soluble cutting fluid not only has the lubricity and extreme pressure of emulsified oil, but also has the environmental protection performance of synthetic cutting fluid, excellent cleaning performance, long service life and other properties.
classification
Water-soluble cutting fluid
A: Emulsion: Its main components are emulsifier, rust inhibitor, defoamer and so on.
B: Semi-synthetic: its main components are mineral oil, fatty acid, extreme pressure agent, surfactant, rust prevention agent, etc.
C: Total synthesis: its main components are surfactants, amino alcohols, rust prevention agents, etc.
difference
The fully synthetic cutting fluid component does not contain mineral oil, while the semi-synthetic cutting fluid component contains a small amount (5-30%) of mineral oil, while the emulsion cutting fluid contains a large amount (50-80%) of mineral oil.
1, phenol and other harmful substances, in line with the EU's latest ROHS directive environmental protection requirements;
2, with superior extreme pressure and good defoaming, rust resistance;
3, good stability, the product frozen into a solid after 30℃ below zero, placed under the greenhouse can naturally restore the original state, storage period of more than one year;
application
Water-soluble cutting fluid is suitable for steel, cast iron, stainless steel, copper, aluminum and other metals cutting processing, long service life;
Water soluble cutting fluid is widely used in large machining centers and automatic lathes.
组份名称 | 投料量(g/L) |
基础油 | 10～25 |
石油磺酸盐 | 5～15 |
脂肪酸 | 5～12 |
三乙醇胺 | 5～8 |
NP-10 | 15～30 |
氯化石蜡 | 0～5 |
硫化异丁烯 | 0～5 |
亚硝酸钠 | 10～20 |
多元醇 | 0～10 |
有色金属防锈剂 | <0.5 |
防霉剂 | 0~1 |
消泡剂 | 0~1 |
水 | 余量 |
组份名称 | 投料量(g/L) |
基础油 | 20~30 |
石油磺酸钠 | 1~5 |
三乙醇胺 | 1~5 |
油酸甲脂 | 5~10 |
乳化剂 | 20~30 |
广谱杀菌剂 | 1~3 |
稳定剂 | 1~3 |
消泡剂 | 0~1 |
水 | 余量 |
Ten advantages
Water soluble cutting fluid is used in metal working
Excellent anti-rust performance (anti-rust time more than three months) two. The solution is green and transparent, with good visibility, especially suitable for CNC machine tools, machining centers and other modern processing equipment. Three. Environmental protection formula: no chlorine, triazine, secondary amine, aromatic hydrocarbon, sodium nitrite and other harmful ingredients to human body, no irritation to the skin, operator friendly. Four. Cutting fluid deterioration odor control: selected imported additives, strong antibacterial, in the central system or single tank have a very long life (more than a year no odor deterioration) five. Low foam: Excellent foam resistance, can be used in high pressure systems and require high air release operating conditions, soft and hard water suitable. Vi. Lubricity: The formula contains unique surfactants and emulsifiers. Lubrication performance is much higher than similar products, significantly reduce the tool cost, improve the surface machining accuracy, can be used instead of cutting oil, to create a good environment for the operator. 7. Chip settling: oil displacement formula has good chip settling, providing rapid settling of cutting chips and cutting subdivision, maintaining the system clean and easy to clean out pollutants, oil slick soon completely separated on the surface of the cutting fluid. 8. Cooling and rinsing: Good cooling and cleaning, keep the machine tool and workpiece clean, reduce viscous residue. Ix. High concentration type: dilute 20-30 times with water, can be used normally. Ten. Low price: cutting fluid from feeding, production, logistics, are fine cost control, as far as possible to leave the profit space for customers.
deployment
1. Use a clean container and add as much water as you want to mix (use an automatic mixer as much as possible).
2, the cutting fluid slowly into the water and give full mixing, remember not to pour the water into the stock solution; Tap water is recommended for diluting water.
3. Use refraction instrument to measure the newly adjusted cutting concentration, and the initial deployment concentration is recommended at 5%-10%.
4. The PH value of the cutting fluid should be kept between 8.0-9.6 as far as possible. If there are changes, the reasons should be identified and solved.